So a quick update on the plan for dust collection improvement. Greg and I (and a several other helpful people) rearranged the woodshop to what we feel is close to a final configuration.
The band saw (unmoved), spindle sander (unmoved), and router are clustered around the large pole. We plan to have 4 connections and 4 blast gates here. One connection for each tool, and a “sweeper” attachment for cleaning the tops of tools. Those connections will feed from a 6" duct off a new connection, which will probably be the capped connection that was going to service the table saw. The current wye to the band saw will be removed.
Drill Press and Lathe are now in the corner formerly occupied by the medium CNC and lumber rack. Currently the 4" connection that serviced the old medium CNC can be used to sweep these, but the plan is for replacing a lot of the flexible hose with metal pipe (better performance) and making the 4" hose easier to use as a sweeper attachment, so that people can use dust collection to sweep off these two machine.
The thickness planer will continue to live under the bench for now. Greg feels there isn’t enough interest/use to justify making a permanent home for it. I personally disagree, but I see his point, and I’m will to put off building it a stand for now. We might end up with a stand that can be put away under the bench.
The jointer will get a nicer box with a better chute to keep things from escaping, but currently there are no plans to attach it to dust collection.
The large CNC will continue to work as it currently does. There’s been some suggestion of moving it to it’s own cyclone, which I’m not in favor of doing. First, cyclones + shop vacs are inferior performance wise to the larger cyclone we’ve got. The large cyclone also doesn’t require new bags (or filters) as often as shop vacs. Second, I don’t think it will address problems with people not cleaning it out.
We have decided to punt on blowing the dust out the window for now. The issue is that people are not comfortable where the dust might do. From what I can tell this isn’t an issue, but caution seems the best approach for now. This means we’ll be buying two large filters, which will add $300 to the project.
Finally as per the original plan I’m going to be making at least one transparent box so that it’s clearly visible that the dust collection system needs to be cleaned. It won’t fix problems with people being too lazy to clean it, but it should be clearer. For example it’s pretty clear that somebody filled the 55 gallon drum sometime between Monday and the Tuesday meeting and didn’t bother to take it out.
We’ll also be going ahead with a manometer, which will be attached to the fine dust collection, and will indicate when we need to clean/replace the filters.
Expect a follow up plan with estimations of materials and cost in a day or two once I’ve had a chance to do a bit more research.